composition：
1-Mixing chamber (rotating mixing disc) ，2- Mixing tool，3- Multi-function tool， 4- Discharge door，5- Stationary vacuum seal container
Mixing principle：
The mixer utilizes a multi-dimensional mixing method. The mixer body is tilted, with the mixing rotor eccentrically positioned within the mixing drum. The drum rotates, conveying the material toward the high-speed rotating rotor. Side scrapers are installed within the mixer to remove material from the drum wall while simultaneously channeling it, turning the material for macro-mixing and pushing it toward the mixing rotor. Furthermore, the tilted installation of the rotating mixing drum creates a strong vertical component of the mixture flow at its highest point, dispersing the material into the mixing rotor area, where it stirs the circulating material flow. By combining multiple mixing methods, a velocity differential is created within the complex flow of the mixture, achieving fine-grained mixing of the materials.
Key Features:
1. High production efficiency and excellent mixing uniformity: The multi-dimensional mixing method generates powerful power to achieve complete mixing in a short period of time.
2. High equipment reliability and minimal internal wear: The bottom and walls of the mixer drum are equipped with wear-resistant alloy liners, and the mixing rotor blades and side/bottom scrapers are inlaid with wear-resistant carbide mixing tools for durability.
3. Easy maintenance: The mixer is equipped with an observation window on the top, allowing customers to observe the mixing process and the internal conditions of the mixer drum. The mixer drum wall is equipped with a hinged inspection door for maintenance and replacement of spare parts. The wear-resistant liners on the mixer drum wall/bottom are individually removable and replaceable, and the mixing rotor blades are separated from the rotating shaft for easy replacement.
4. Diverse drive options: The mixer's power requirements, speed, and energy transmission method can be selected according to the preparation task. A variety of drive options are available:
① The main mixing rotor is driven by a standard variable frequency motor and V-belt;
② The main mixing rotor is driven by a standard variable frequency motor and gearbox;
③ The main mixing rotor is driven by a high-torque, low-speed permanent magnet motor. 5. Fast unloading, shortening mixing time: The unloading port is located in the center of the mixing drum bottom and is hydraulically driven. At the end of the mixing cycle, scrapers on the sidewalls and bottom move any remaining material on the bottom and edges of the mixing drum to the center area, facilitating quick discharge.
6. Convenient operation and high degree of automation: PLC-controlled, it communicates with the production line for automatic feeding and discharging, and the mixing time can be adjusted online. Material level monitoring is provided by a level meter and weighing sensor. A lubrication system automatically replenishes lubrication to mechanical components according to the set lubrication time, and a hydraulic unloading system ensures automatic unloading. The system also features interlocking functions such as speed monitoring and door opening interlock.
Wide range of applications: Suitable for a variety of industries requiring uniform mixing, including building materials, metallurgy, and refractory materials.
Technical parameter table：
Model | QB11 | QB12 | QB15 | QB19 | QB22 | QB24 | QB28 | QB31 | |
Mixing cylinder | Diameter | 1100 | 1200 | 1500 | 1900 | 2200 | 2400 | 2800 | 3100 |
Drive motor/kw | 7.5 | 11 | 15 | 22 | 37 | 45 | 55 | 75 | |
Stirring rotor | diameter | 580 | 650 | 700 | 900 | 1000 | 1100 | 1300 | 1300/900 |
Drive motor/kw | 22 | 37 | 45 | 90 | 132 | 160 | 200 | 200/75 | |
Throughput
| L | 150 | 300 | 500 | 1000 | 1500 | 2000 | 3000 | 4000 |
KG | 250 | 400 | 650 | 1500 | 2000 | 2500 | 4000 | 6000 | |
Number of stirring shafts | | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 2 |
Keywords
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Mixer
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Case Introduction
Mixer on-site pictures
Mixer on-site pictures
Mixer on-site pictures
Contact Us
E-mail: yilin@cn-tsjsrs.com
Add: East side of Jingwu Road, Qian'an City, Hebei Province (within the modern equipment manufacturing industry cluster area)
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